Install the electrode copper tube carefully to avoid bending the electrode copper tube, and then put the copper tube electrode on the water stop glue block, and make the copper tube electrode protrude from the water stop glue block by 2 mm ~ 3 mm, and insert the copper tube electrode into the copper tube. Insert the electrode chuck above the electrode chuck body, put the water-stop glue block tightly on the electrode chuck, install the electrode chuck body on the spindle and screw it tight (not too tight). At this time, check whether the copper pipe is in the center of the chuck. 

The distance between the electrode seeker and the workpiece is 2 mm ~ 3 mm. 

The water-stop rubber block and the electrode guide should be used in accordance with the diameter of the electrode copper tube, and the others are shared. The electrode copper tube avoids falling or collision, which sometimes causes the copper tube to bend, especially the use of ultra-fine electrodes, electrode copper The flattening of the tube or the burrs on the end of the copper tube may sometimes affect the spraying of the processing fluid. Please check carefully when installing the electrode. Please rotate the electrode copper tube on a flat table to check whether there is any bending or warping. 

The electrode is a copper tube (red copper, brass, bronze, etc.), and the electrode diameter ranges from ¢0.3 to ¢3.0 mm. 

Rotate the electrode to check for deflection or bending. When the deflection or bending is large, not only the machining will be unstable and the electrode consumption will be accelerated, the accuracy of the hole will also be poor. If the deflection of the electrode is too large, sometimes it cannot be processed further to a certain depth. 

After setting according to the processing data, before starting processing, increase GAP by 1 segment, decrease SERVO by 1 segment, and adjust I to 1 (minimum). After starting processing, when touching the workpiece, increase I every 2 seconds. After processing and adjusting to the set value of I on the processing data according to this process, increase SERVO and increase GAP by one segment (GAP can be adjusted to maintain between 25V ~ 30V according to the instructions on the V meter). When the processing reaches the perforation (bottom) Sparks appear), first reduce I by 2~3 steps, then reduce ON by 2~3 steps, at the same time increase GAP by 1 step, and SERVO by 1 step until the copper pipe is fully penetrated. 

1. The processing fluid needs to use distilled water or pure water or the same treated ionized water as the wire cutting machine.
2. If the temperature of the working fluid is water below 10 ℃, the discharge speed will be better.
3. When K1CS, KICN, etc. are added to the machining fluid, the discharge speed will be faster and the electrode consumption will be less. 

To use workpiece steel (for example SKD-11), a brass electrode tube is required
Use workpiece tungsten steel (e.g. KG5, W88%, CO12%) need to use copper electrode tube
The use of workpiece brass requires the use of red copper electrode tube
The use of workpiece aluminum requires the use of brass electrode tubes
The use of workpiece graphite requires the use of brass electrode tubes